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PROGRAMMING MANUAL for
MAZATROL FUSION 640MT Pro Programming EIA/ISO
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MAZATROL FUSION 640MT Pro Programming EIA/ISO
CONTENTS
Page
1 INTRODUCTION................................................................................. 1-1
2 UNITS OF PROGRAM DATA INPUT .................................................. 2-1
2-1 Overview ............................................................................................................2-1
2-2 Detailed description............................................................................................2-1
3 DATA FORMATS ................................................................................ 3-1
3-1 Tape Codes........................................................................................................3-1
3-2 Program Formats ...............................................................................................3-5
3-3 Tape Data Storage Format.................................................................................3-6
3-4 Optional Block Skip ............................................................................................3-6
3-5 Program Number, Sequence Number and Block Number : O, N .......................3-7
3-6 Parity-H/V ...........................................................................................................3-8
3-7 List of G-Codes ................................................................................................3-10
4 BUFFER REGISTERS ........................................................................ 4-1
4-1 Input Buffer.........................................................................................................4-1
4-2 Preread Buffer ....................................................................................................4-2
5 POSITION PROGRAMMING............................................................... 5-1
5-1 Absolute Data Command and Incremental Data Command: G90, G91 .............5-1
5-2 Inch/Metric Selection Commands: G20/G21 ......................................................5-3
5-3 Decimal Point Input ............................................................................................5-4
5-4 Selection/Cancellation of X-axis Radial Command: G122.1/G123.1 ..................5-8
6 INTERPOLATION FUNCTIONS.......................................................... 6-1
6-1 Positioning (Rapid Feed) Command: G00..........................................................6-1
6-2 Linear Interpolation Command: G01 ..................................................................6-4
6-3 Circular Interpolation Commands: G02, G03......................................................6-6
6-4 Radius Designated Circular Interpolation Commands: G02, G03 ......................6-9
6-5 Plane Selection Commands: G16, G17, G18, G19 ..........................................6-11
6-5-1 Plane selection methods ..................................................................................... 6-12
6-5-2 Milling mode ON/OFF: G12.1/G13.1 (T32 compatible mode) .............................. 6-13
6-5-3 Polar coordinate command ON/OFF: G122/G123............................................... 6-16
6-6 Polar Coordinate Interpolation ON/OFF: G12.1/G13.1 (Standard Mode) .........6-17
6-7 Cylindrical Interpolation Command: G07.1 (G107) (Standard Mode) ...............6-21
6-8 Threading .........................................................................................................6-24
6-8-1 Constant lead threading: G32.............................................................................. 6-24
6-8-2 Inch threading: G32............................................................................................. 6-27
6-8-3 Continuous threading .......................................................................................... 6-28
6-8-4 Variable lead threading: G34............................................................................... 6-29
6-8-5 Threading with C-axis interpolation: G01.1.......................................................... 6-29
6-8-6 Automatic correction of threading start position (for overriding in a threading
cycle) .................................................................................................................. 6-32
6-9 Helical Interpolation: G17, G18, G19 and G02, G03 ........................................6-34
7 FEED FUNCTIONS............................................................................. 7-1
7-1 Rapid Feed Rates ..............................................................................................7-1
7-2 Cutting Feed Rates ............................................................................................7-1
7-3 Asynchronous/Synchronous Feed Commands: G98/G99..................................7-1
7-4 Selecting a Feed Rate and Effects on Each Control Axis...................................7-3
7-5 Threading Leads ................................................................................................7-6
7-6 Automatic Acceleration/Deceleration..................................................................7-7
7-7 Speed Clamp......................................................................................................7-7
7-8 Exact-Stop Check Command: G09 ....................................................................7-8
7-9 Exact-Stop Check Mode Command: G61.........................................................7-11
7-10 Automatic Corner Override Command: G62.....................................................7-11
7-11 Cutting Mode Command: G64..........................................................................7-16
7-12 Geometry Compensation/Accuracy Coefficient: G61.1/,K (Option) ..................7-16
7-12-1 Geometry compensation function: G61.1 ............................................................ 7-16
7-12-2 Accuracy coefficient (,K)...................................................................................... 7-17
7-13 High-Speed Machining Mode (Option) .............................................................7-18
8 DWELL FUNCTIONS .......................................................................... 8-1
8-1 Dwell Command in Time: (G98) G04..................................................................8-1
8-2 Dwell Command in Number of Revolutions: (G99) G04 .....................................8-2
9 MISCELLANEOUS FUNCTIONS ........................................................ 9-1
9-1 Miscellaneous Functions (M3-Digit)....................................................................9-1
9-2 No. 2 Miscellaneous Functions (A8/B8/C8-Digit)................................................9-2
10 SPINDLE FUNCTIONS ..................................................................... 10-1
10-1 Spindle Function (S5-Digit Analog)...................................................................10-1
10-2 Constant Peripheral Speed Control ON/OFF: G96/G97...................................10-1
0-3 Spindle Clamp Speed Setting: G50..................................................................10-2
11 TOOL FUNCTIONS........................................................................... 11-1
11-1 Tool Function (4-Digit T-Code) .........................................................................11-1
11-2 Tool Function (6-Digit T-Code) .........................................................................11-2
11-3 Next Tool Automatic Selection .........................................................................11-2
11-4 Tool Life Management and Spare Tool Change...............................................11-3
11-4-1 Tool life management (T32 compatible mode) .................................................... 11-3
11-4-2 Tool life management (Standard mode) .............................................................. 11-5
12 TOOL OFFSET FUNCTIONS............................................................ 12-1
12-1 Tool Offset........................................................................................................12-1
12-2 Tool Position Offset ..........................................................................................12-3
12-3 Tool Nose Radius Compensation: G40, G41, G42, G46..................................12-5
12-3-1 Outline ................................................................................................................ 12-5
12-3-2 Tool nose point and compensation directions...................................................... 12-7
12-3-3 Tool nose radius compensation operations ....................................................... 12-10
12-3-4 Other operations during tool nose radius compensation.................................... 12-17
12-3-5 Commands G41/G42 and I, J, K designation .................................................... 12-24
12-3-6 Interruptions during tool nose radius compensation .......................................... 12-29
12-3-7 General precautions on tool nose radius compensation .................................... 12-31
12-3-8 Interference check............................................................................................. 12-32
12-4 Programmed Tool Offset Input: G10 L10........................................................12-37
12-5 Programmed Parameter Input: G10, G11.......................................................12-38
13 PROGRAM SUPPORT FUNCTIONS................................................ 13-1
13-1 Fixed Cycles for Turning...................................................................................13-1
13-1-1 Longitudinal turning cycle: G90 ........................................................................... 13-2
13-1-2 Threading cycle: G92 .......................................................................................... 13-4
13-1-3 Edge turning cycle: G94...................................................................................... 13-6
13-2 Multiple Repetitive Fixed Cycles.......................................................................13-8
13-2-1 Longitudinal roughing cycle : G71 ....................................................................... 13-9
13-2-2 Edge roughing cycle: G72................................................................................. 13-15
13-2-3 Cast or forged workpiece roughing cycle: G73 .................................................. 13-17
13-2-4 Finishing cycle: G70.......................................................................................... 13-21
13-2-5 Edge cut-off cycle: G74..................................................................................... 13-22
13-2-6 Longitudinal cut-off cycle : G75 ......................................................................... 13-26
13-2-7 Multiple repetitive threading cycle: G76............................................................. 13-29
13-2-8 Checkpoints for multiple repetitive fixed cycles: G70 to G76 ............................. 13-35
13-3 Hole Machining Fixed Cycles: G80 to G89.....................................................13-38
13-3-1 Outline .............................................................................................................. 13-38
13-3-2 Face/Longitudinal deep hole drilling cycle: G83/G87......................................... 13-41
13-3-3 Face/Longitudinal tapping cycle: G84/G88........................................................ 13-42
13-3-4 Face/Longitudinal boring cycle: G85/G89.......................................................... 13-43
13-3-5 Face/Longitudinal synchronous tapping cycle: G84.2/G88.2 ............................. 13-43
13-3-6 Hole machining fixed cycle cancel: G80 ............................................................ 13-45
13-3-7 Checkpoints for using hole machining fixed cycles............................................ 13-45
13-3-8 Sample programs with fixed cycles for hole machining...................................... 13-47
13-4 Subprogram Control: M98, M99 .....................................................................13-48
13-5 End Processing: M02, M30, M198, M199.......................................................13-55
13-6 Opposite Turret Mirror Image: G68, G69........................................................13-56
13-7 Chamfering and Corner Rounding at Right Angle Corner ..............................13-59
13-8 Chamfering and Corner Rounding at Arbitrary Angle Corner Function ..........13-62
13-8-1 Chamfering at arbitrary angle corner: , C_......................................................... 13-62
13-8-2 Rounding at arbitrary angle corner: , R_............................................................ 13-63
13-9 Linear Angle Command..................................................................................13-64
14 MACRO CALL FUNCTION................................................................ 14-1
14-1 User Macroprogram..........................................................................................14-1
14-2 Macro Call Instructions: G65, G66 (Cancellation: G67)....................................14-2
14-3 Variable ............................................................................................................14-9
14-4 Types of Variables..........................................................................................14-11
14-5 Arithmetic Operation Commands ...................................................................14-24
14-6 Control Commands.........................................................................................14-29
14-7 External Output Commands ...........................................................................14-32
14-8 Precautions ....................................................................................................14-34
14-9 Macro Interruption ..........................................................................................14-36
14-10 MAZATROL Program Call by Macro Call Command: G65.............................14-41
15 COORDINATE SYSTEM SETTING FUNCTIONS............................. 15-1
15-1 Coordinate System Setting Function: G50 .......................................................15-1
15-2 MAZATROL Coordinate System Cancellation: G52 (or G52.5)........................15-5
15-3 Selection of MAZATROL Coordinate System: G53 (or G53.5).........................15-7
15-4 Selection of Workpiece Coordinate System: G54 to G59.................................15-9
15-5 Workpiece Coordinate System Shift ...............................................................15-10
15-6 Change of Workpiece Coordinate System by Program Command.................15-10
15-7 Selection of Machine Coordinate System: G53 (Standard Mode) ..................15-11
15-8 Selection of Local Coordinate System: G52 (Standard Mode) .......................15-12
15-9 Automatic Return to Reference Point (Zero Point): G28, G29........................15-13
15-10 Return to Second Reference Point (Zero Point): G30 ....................................15-15
15-11 Floating Reference Point Return: G30.1.........................................................15-17
15-12 Return to Reference Point Check Command: G27.........................................15-18
15-13 Program Coordinate System Rotation ON/OFF : G68.5/G69.5 ......................15-19
16 MEASUREMENT SUPPORT FUNCTIONS....................................... 16-1
16-1 Skip Function: G31...........................................................................................16-1
16-1-1 Function description ............................................................................................ 16-1
16-1-2 Amount of coasting ............................................................................................. 16-3
16-1-3 Skip coordinate reading error .............................................................................. 16-4
16-2 Preparation for Measurement: G36 ..................................................................16-5
16-3 Measurement Computing : G37 .....................................................................16-13
16-4 Measurement Program Example....................................................................16-15
16-5 Automatic Tool Offset: G36/G37 (Standard Mode).........................................16-17
17 PROTECTIVE FUNCTION ................................................................ 17-1
17-1 Stored Stroke Limit ON/OFF: G22/G23............................................................17-1
18 POLYGONAL MACHINING AND HOBBING ..................................... 18-1
18-1 Polygonal Machining ON/OFF: G51.2/G50.2 ...................................................18-1
18-2 Selection/Cancellation of Hob Milling Mode: G114.3/G113..............................18-3
19 TORNADO TAPPING (G130)............................................................ 19-1
20 TWO-LINE CONTROL FUNCTION ................................................... 20-1
20-1 Two Process in One Program: G109................................................................20-1
20-2 Specifying/Cancelling Cross Machining Control Axis: G110/G111...................20-2
20-3 M, S, T, B Output Function to Counterpart: G112 ............................................20-7
20-4 Waiting for Turrets ............................................................................................20-8
20-5 Common Macro Variable between Turrets .......................................................20-8
21 FUNCTIONS PROPER TO SQR/INTEGREX-III SERIES ................ 21-1
21-1 Programming for the SQR or INTEGREX-III Series Machine .........................21-1
21-2 Waiting Command: M950 to M997, P1 to P99999999 .....................................21-2
21-3 Selection of Turret for Spindle Speed Function: M560/M561 ...........................21-4
21-4 Balanced Cutting ..............................................................................................21-5
22 DIFFERENCES OF PROGRAMMING FORMAT BETWEEN T32
COMPATIBLE MODE AND STANDARD MODE ............................... 22-1
23 EIA/ISO PROGRAM DISPLAY .......................................................... 23-1
23-1 Procedures for Constructing an EIA/ISO Program ...........................................23-1
23-2 Editing Function of EIA/ISO PROGRAM Display..............................................23-2
23-2-1 General ............................................................................................................... 23-2
23-2-2 Operation procedure ........................................................................................... 23-2
23-3 Macro-Instruction Input.....................................................................................23-8
23-4 Displaying Two Programs for Editing................................................................23-9
APPENDIX .....................................................................................................1
1. List of Function Codes...........................................................................................1
2. List of Command Values and Setting Ranges .......................................................2
3. Arc Cutting Radius Error........................................................................................3
4. Additional Explanation About Incomplete Thread Portion in Threading.................4
5. Additional Explanation About Y-axis......................................................................6
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